Chemical building blocks from versatile MSW biorefinery

PERCAL will exploit Municipal Solid Waste (MSW) as feedstock to develop intermediate chemical products at high yield and low impurity level with huge industrial interest. These will be complementary to the bioethanol (current PERSEO technology), to achieve a cascade valorisation of the MSW components, i.e.:

• Lactic acid (LA) to produce: 1) Eco-friendly ethyl lactate solvents by reactive distillation from lactic acid & bio-ethanol to be used in cleaning products and inks and 2) hot-melt adhesives for cardboard and other non-food applications in combination with maleic anhydride by reactive extrusion.

• Succinic acid (SA) as an intermediate building blocks to production of polyols for the polyurethane industry.

• Biosurfactants by chemical and/or microbiological modification of protein and lipid fraction from remaining fraction of MSW fermentation.

Overall Objectives

To improve enzymes cocktails to maximize organic hydrolysis for several MSW compositions.
To determine the suitability of a given MSW organic composition for different chemicals
To study the production and purification of LA from MSW using sequential and simultaneous saccharification and fermentation
To study the production and in-line purification of Succinic Acid (SA) from MSW using membrane electrolysis technology.
To valorise the fermentation by-products in order to increase the recovery from the organic content of MSW by 25 %
To extend esterification to a Continuous process with a yield of 3-5L / h; Product Purity › 90%
To produce hot melts based on lactic acid for application in cardboard and labels by reactive extrusion With similar resistance to analog EVA HMA.
To produce polyether and polyether polyols for application in polyurethanes (PUR). Objective 1,000 MW, compatible with petrol-based polyester / polyether polyols
To study the integration of in-line control technologies to the PERSEO pilot plant to increase its process control parameters, its versatility & maximize homogeneity of the fermentable feedstock
To demonstrate safety and regulatory compliance, as well as the environment and economic Sustainability of developed processes and products
To define sustainable value chains and cross-sectorial connections
To maximize the innovation impacts of the project for contributing to the uptake of the project results for companies’ business and employment growth

PERCAL consortium

PERCAL consortium has a well-balanced composition. It brings together a wealth of expertise and resources within the areas, including partners that propose the best solutions to maximize the valorisation of the different components of MSW. The presence of main actors in the whole value chain demonstrates the critical mass of complimentary resources that will enable the PERCAL project to achieve its targeted societal, industrial, and scientific breakthroughs and commercial success.

IMECAL

The R&D line of production technology for second generation bioethanol, has developed a biotechnological patented technology for obtaining bioethanol from Organic Municipal Waste.

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AIMPLAS

AIMPLAS’ fields of work are related to technological R & D on thermoplastic and thermosetting plastic materials & products, its transformation processes and their recyclability and sustainability.

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ATB

The Institute’s mission is to develop sustainable and highly innovative technologies for the resource efficient utilization of biological systems to produce food, raw materials and energy.


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Agricultural University of Athens

The Department of Food Science and Human Nutrition (DFSHN) of AUA promotes the existing knowledge on Food Science and Human Nutrition through research and development programs...

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CMET

The principal research strategy at CMET aims at understanding phenomena of microbial ecology in order to manage the vast metabolic capabilities of complex microbial communities to solve practical problems.


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FUNDACION CENER-CIEMAT

The National Renewable Energy Centre (CENER) is a technology centre specialised in applied research, and the development and promotion of renewable energies. It is highly rated and has acknowledged national and international prestige.

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TBWR

TBWR`s focus is on applied research only especially in cooperation with industry partners. Thematic fields of R&D activities are in general mobility, energy & renewables, construction and water management.

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VISUM

VISUM is an optical engineering company from Dublin that specializes in the development and commercialization of Near Infrared Spectroscopy (NIRS)-based portable and inline analyzers and measurement systems for process monitoring...

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YPAREX

The Compound Company is headquartered in Enschede, the Netherlands, next to its main production facilities, warehouses and quality lab. The Compound Company has 2 product brands: Yparex® and EcoForte®. Yparex® is a product range of extrudable adhesive resins and EcoForte® is a product range of customized thermoplastic compounds.

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HAYAT

Hayat Kimya was established in 1937 as a textile trading company. Company has entered the FMCG industry in 1987. Today, with 5200 employees Hayat Kimya is one of the largest FMCG (household cleaning & personal care, baby–care & feminine hygiene, and paper tissue & towels)...

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COVESTRO

Covestro is a world-leading supplier of high-performance polymer materials for key industries. Business activities are focused on the manufacture of high-tech polymer materials and the development of innovative solutions for products used in many areas of daily life.

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EXERGY

We are unique in our ability to offer vertically integrated skills in a range of sustainable energy technologies. Exergy can be involved at every stage: from project design and development, through planning and financing, engineering and construction to operation.

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This project has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement Nº 745828